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Balancing instruments hold a crucial position in the realm of vibroacoustic measurement equipment. Beyond their metrological roles, they also reduce the imbalance of rotating mechanisms, boosting economic efficiency and product quality with minimal capital investments, especially in industries abundant with rotary equipment like mills and fan manufacturing plants.

Balancing equipment costs usually fall between 2500 and 10000 euros, with a payback period of 6-7 months. Despite this, these prices can be challenging for small and medium-sized businesses, such as auto repair shops and electric motor service facilities.

There is a wide range of balancing instruments on the market, with prices varying from 2500 to 25000 euros, based on the manufacturer and functionality. For example, the Balanset-1A, a portable balancer and vibration analyzer, costs about 1461 euros. High prices for such equipment result from several factors, including low production volumes, expensive vibration sensors, and the costs of developing specialized software.

However, there are opportunities to reduce costs, which we utilized in developing our new instrument, the "Balanset-1A". By using mass-produced components, cheaper vibration sensors, and management algorithms developed over the past 20 years, we significantly reduced expenses.

Consequently, the cost of our set (excluding the computer) is under 2000 euros, making it significantly cheaper than similar equipment on the market. Therefore, the "Balanset" provides an affordable balancing solution that even small businesses can afford.
You can buy a Vibrometer

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The Balanset-1A device (hereinafter referred to as "the Device") is a portable kit designed for balancing rotors operating in their own bearings. This device allows for balancing in one or two planes, significantly increasing the service life of machines and mechanisms by reducing dynamic loads on bearing units. The kit includes two vibration sensors, a phase angle sensor, and a measuring unit.

Features and Applications

Balancing without disassembly: The device allows the rotor to be balanced directly in its bearings, eliminating the need for special machines and mechanism disassembly. This simplifies the process and saves time.

Automated system: The entire balancing process, from measurement to the installation of corrective weights, is managed automatically. The user does not need additional skills beyond what is provided in the instructions.

Data archiving: All balancing results are saved in the Balancing Archive and can be printed as protocols if needed.

Extra features: The Balanset-1A device can also be used as a standard vibrometer to measure the root mean square (RMS) value of total vibration, the RMS value of the rotational component of vibration, and the rotational speed of the rotor. Additionally, it displays vibration velocity time function and spectrum graphs, which can be useful for assessing the technical condition of the balanced machine.

Package Contents and Operating Principle

The complete package includes a measuring unit, two vibration sensors, a phase angle sensor, the necessary accessories, and a flash drive with software. The device operates based on the measurement of mechanical vibrations. Vibration sensors convert the vibrations into an electrical signal, which is then processed by the measuring unit and transferred to a computer for further processing and analysis.

Balancing Recommendations. Vibrometer mode

Machine condition: Balancing should only be performed on mechanisms that are in good technical condition and securely mounted on their foundations. It is not recommended to balance mechanisms with worn or damaged bearings.

Clean rotor: Before starting work, the rotor should be cleaned of any contaminants.

Addressing resonance: If measurement results differ significantly from run to run, this may indicate resonance. In this case, the rotational speed should be changed or the installation conditions on the foundation should be altered.

Measurements in vibrometer mode: Preliminary measurements in vibrometer mode are recommended. If the total vibration value matches the rotational component, the rotor imbalance is the main contributor to vibration, and balancing can proceed.


Static imbalance check: For rotors with horizontal shafts, static imbalance can be checked manually by rotating the rotor 90 degrees. If imbalance is detected, a balancing weight should be installed.

Conclusion

Utilizing the Balanset-1A device enables effective and quick rotor balancing, enhancing their performance and extending their service life. This is a versatile solution for those involved in the maintenance and repair of rotating mechanisms.